Enhancing Production Quality with IQC, ODM, and QE

In manufacturing, ensuring product quality is not just a requirement but a competitive advantage. To achieve this, businesses need a strict quality control system from raw materials to finished products. Below are three essential factors that help maintain high product quality: incoming quality control (IQC), engineering ability (ODM), and quality engineering (QE).

1. Incoming Quality Control (IQC)

IQC helps detect potential defects in raw materials and components before they enter production. Key inspection methods include:

• Appearance control: Evaluating the material’s surface to identify defects.

• Crush and edge pressure test for cartons: Ensuring packaging strength.

• Heavy metal test (Cd, Pb, Hg, Cr, Ba, Se, As, Sb) to ensure product safety.

• Adhesive viscosity control: Determining the bonding strength of adhesives.

• Hardware salt spray test: Assessing material corrosion resistance.

• Surface abrasion test: Measuring wear and tear over time.

• Edge Pressure Tester: Evaluating the durability of product edges.

2. Engineering Ability (ODM)

Product design and development play a crucial role in creating high-quality products. Key tools and processes include:

• Software support: Using design software like AutoCAD, SketchUp, and SolidWorks for precise drawings.

• Technical drawings: Providing detailed diagrams for efficient manufacturing.

• Component modeling: Creating 3D simulations to verify accuracy before production.

• Concept development: Innovating new designs to meet market demands.

• Instruction sheet support: Helping customers with easy product assembly.

• 3D modeling: Visualizing the product before actual production.

3. Quality Engineering (QE)

During production, functional and durability testing is essential. Key quality tests include:

• Anti-tipping test: Ensuring stability and safety during product use.

• Drop test: Evaluating impact resistance.

• Load test: Determining the maximum weight capacity.

• Lead rail function test/bearing test: Ensuring smooth movement of sliding components.

Conclusion

Implementing IQC, ODM, and QE processes not only improves product quality but also enhances a company’s reputation in the market. Investing in quality control is an investment in the sustainable growth of the business.